They use automated winders, but a person operates them. You have to solder on a lead wire, attach the bobbin to the winder, set the number of turns, etc, and then sit and watch it wind. Then remove the bobbin, attach the other lead, and test it.
It is a factory setting, so you might do a couple of hundred bobbins. But it’s not totally automated.
My first week there was spent installing pole piece screws in bobbins with an arbor press. Everyone there takes pride in what they do. I was one of the few people who was actually a player and understood pickups. The woman who was training me was an older woman who had worked there over 20 years. So she was like their “MJ” … they are very secretive. Phones weren’t allowed in the work area. You’ll never see a factory tour on YouTube.
I was surprised how much DiMarzio makes in house. All the patch cables. They had a few elderly ladies sewing straps! The bobbins and magnets all come from the US.
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